Philadelphia, USA / Fall 2024

Team: Dengyu Zou, Congrui Gao, Jiaming Li, Siyao Zhang

Instructor: Alicia Nahmad Vazquez

Teaching Assistant: Mahsa Masalegoo

ARI Robotics Lab Manager: Nicholas Sideropoulos, Shunta Moriuchi

This project begins with a deep material inquiry, analyzing wood species, lamination techniques, and bending behaviors to inform an adaptive design strategy. Through digital simulations, topology optimization, and multi-target adaptation, we develop functionally graded laminations that respond to performance constraints and geometric complexity. The integration of robotic fabrication allows for high-resolution material customization, enabling the precise placement of varied wood densities and grain orientations within a single structure.

By synchronizing computational design with robotic workflows, this research advances the capabilities of timber construction, pushing beyond conventional mass production towards bespoke, performance-driven architectural solutions. The iterative process of design, material testing, and fabrication results in an optimized structure that embodies a synergy between natural material properties and digital precision.

Performance Evaluation

Before fabrication, we conducted detailed research and evaluation on wood species, lamination, and bending tests. By integrating performance-informed results, we were able to adaptively enhance the structural stability.

Bending Test

Composition and Connection

We investigated the diverse combinations of cherry, douglas fir and ash wood, illustrating how they were assembled in different layers and grain orientations to achieve specific structural qualities. Various joints have been analyzed in accordance with their place in the structure.

Informed Design and Fabrication

Starting from defined bounding curves, this workflow integrates form simulation, structural optimization, and multi-target adaptation to generate a structural form informed by timber properties. Synchronized with robotic fabrication, it enables a fully data-driven design-to-fabrication process.

Design-Optimization-Adaptation
Milling Process